Uruganda rukora muri Californiya ACPT Inc. rwakoranye nuwatanze imashini kugirango ashyireho umurongo udasanzwe wo gukora udushya twinshi dufite imashini ikora imashini yangiza. #Iterambere #Iterambere
ACPT ya karubone fibre yibikoresho bikoreshwa mu nganda zitandukanye. Inkomoko yifoto, amashusho yose: Imashini yububiko
Haraheze imyaka myinshi, uruganda rukora ibikoresho bigizwe na Advanced Composites Products & Technology Inc. ibice byimbere ninyuma Sisitemu yo gutwara munsi yimodoka nyinshi. Nubwo mu mizo ya mbere ikoreshwa mu rwego rw’imodoka, ibyo bice byinshi bikoreshwa kandi bikoreshwa cyane mu nyanja, ubucuruzi, ingufu z'umuyaga, kwirwanaho, icyogajuru hamwe n’inganda zikoreshwa mu nganda. Mu myaka yashize, ACPT yagiye yiyongera gahoro gahoro ikenera amashanyarazi ya karubone. Mugihe ibyifuzo byakomeje kwiyongera, ACPT yamenye ko ari ngombwa gukora umubare munini wimodoka zifite imbaraga nyinshi zo gukora-amagana amwe buri cyumweru - byatumye habaho udushya dushya mumashanyarazi kandi amaherezo, hashyizweho ibikoresho bishya.
Nk’uko ACPT ibivuga, impamvu yo kwiyongera kw'ibikoresho byo gutwara ibinyabiziga ni uko shitingi ya fibre fibre ya karubone ifite ihuriro ridasanzwe ry'imirimo ugereranije n'icyuma cyo gutwara ibyuma, nk'ubushobozi bwo hejuru bwa moteri, ubushobozi bwa RPM bwo hejuru, ubwizerwe bwiza, uburemere bworoshye, kandi Bikunda kubora muri fibre ya karubone itagira ingaruka mbi cyane kandi bigabanya urusaku, kunyeganyega no gukomera (NVH).
Byongeye kandi, ugereranije n’imashini gakondo yo gutwara ibyuma, haravugwa ko shitingi ya fibre fibre yo gutwara mumodoka namakamyo ishobora kongera imbaraga zamafarashi yibiziga byinyuma byibinyabiziga hejuru ya 5%, bitewe ahanini nubwinshi bwizunguruka bwibikoresho byinshi. Ugereranije nicyuma, urumuri rworoheje rwa karuboni fibre irashobora gukurura ingaruka nyinshi kandi ikagira ubushobozi bwumuriro mwinshi, ushobora kohereza ingufu za moteri kumuziga bitarinze amapine kunyerera cyangwa gutandukana numuhanda.
Haraheze imyaka myinshi, ACPT ikora karubone fibre comptabilite ikoresheje amashanyarazi azunguruka ku ruganda rwayo rwa Californiya. Kugirango twaguke kurwego rusabwa, birakenewe kongera igipimo cyibikoresho, kunoza ibikoresho by’umusaruro, no koroshya kugenzura no kugenzura ubuziranenge uhindura inshingano kuva abatekinisiye babantu bakajya mubikorwa byikora bishoboka. Kugirango tugere kuri izi ntego, ACPT yahisemo kubaka uruganda rwa kabiri rutanga umusaruro no kuruha ibikoresho byo murwego rwohejuru.
ACPT ikorana nabakiriya mu nganda z’imodoka, izirwanaho, inyanja, n’inganda gukora ibishushanyo mbonera bikurikije ibyo bakeneye.
ACPT yashinze iki kigo gishya cy’umusaruro i Schofield, Wisconsin, muri Amerika kugira ngo hagabanuke ihagarikwa ry’umusaruro w’imashini mu gihe cy’imyaka 1.5 yo gushushanya, kubaka, kugura, no gushyiraho inganda n’ibikoresho bishya, muri byo amezi 10 akaba yarahariwe Ubwubatsi, gutanga no kwishyiriraho sisitemu yo guhinduranya ibyuma.
Buri ntambwe yuburyo bwo gukora shaft yimikorere ihita isuzumwa: guhinduranya filament, resin ibirimo no kugenzura amazi, gukiza ifuru (harimo igihe nubushyuhe bwo kugenzura), kuvana ibice muri mandel, no gutunganya hagati yintambwe ya Mandrel. Ariko, kubera impamvu zingengo yimari hamwe na ACPT ikeneye sisitemu idahoraho, igendanwa kugirango yemere umubare muto wubushakashatsi bwa R&D nibiba ngombwa, yanze gukoresha sisitemu yo gutangiza gantry hejuru cyangwa hasi.
Nyuma yo gushyikirana nabatanga ibicuruzwa byinshi, igisubizo cyanyuma cyari sisitemu yo kubice bibiri: ubwoko bwa 1, ibyuma bibiri-axis byikora filament reel hamwe namagare menshi azunguruka ava muri Roth Composite Machinery (Stephenburg, Ubudage) Sisitemu ya Winding; Byongeye kandi, ntabwo ari sisitemu yimikorere ihamye, ahubwo ni sisitemu yo gukoresha igice cyikora cyateguwe na Globe Machine Manufacturing Co. (Tacoma, Washington, USA).
ACPT yavuze ko kimwe mu byiza by'ingenzi n'ibisabwa muri sisitemu ya Roth filament ihinduranya ari ubushobozi bwayo bwo kwerekana imashini, igenewe kwemerera imitwe ibiri gukora ibice icyarimwe. Ibi ni ngombwa cyane cyane bitewe nuko ACPT yihariye ya disiki isaba ibintu byinshi bihinduka. Kugirango uhite uhinduranya intoki, intoki no guhuza fibre zitandukanye igihe cyose ibikoresho bihinduwe, imikorere ya Roth's Roving Cut na Attach (RCA) ifasha imashini ihinduranya guhita ihindura ibikoresho binyuze mumagare yayo menshi yo gukora. Roth resin kwiyuhagira hamwe nubuhanga bwo gushushanya fibre irashobora kandi kwemeza fibre nyayo kugirango igabanye igipimo cy’amazi atagabanije cyane, bigatuma umuyaga ukora vuba kurusha umuyaga gakondo udatakaje resin nyinshi. Nyuma yo kuzunguruka birangiye, imashini izunguruka izahita ihagarika mandel n'ibice biva mumashini izunguruka.
Sisitemu yo guhinduranya ubwayo yikora, ariko iracyasiga igice kinini cyo gutunganya no kugenda kwa mandel hagati ya buri ntambwe yo gukora, byakozwe mbere nintoki. Ibi bikubiyemo gutegura mandel yambaye ubusa no kuyihuza na mashini ihinduranya, kwimura mandel hamwe nibice byakomeretse ku ziko kugirango bikire, kwimura mandel hamwe nibice byakize, no kuvana ibice muri mandel. Nkigisubizo, Globe Machine Manufacturing Co yateguye inzira irimo urukurikirane rwa trolleys yagenewe kwakira mandel iri kuri trolley. Sisitemu yo kuzunguruka mu igare ikoreshwa mu gushyira mandel kugirango ishobore kwimurwa no gusohoka mu muyaga no kuyikuramo, kandi igahora izunguruka mu gihe ibice bitose hamwe na resin hanyuma bigakira mu ziko.
Iyi gare ya mandel yimuwe kuri sitasiyo ijya muyindi, ifashwa nuburyo bubiri bwamaboko ya convoyeur yashizwe ku butaka - imwe yashyizwe kuri coiler indi igashyirwa muri sisitemu yo gukuramo - hamwe na mandel Ikarita igenda muburyo bwahujwe, kandi ifata ahasigaye umurongo kuri buri nzira. Igicuruzwa cyihariye kuri gare gihita gifunga kandi kirekura spindle, muguhuza na chuck yikora kuri mashini ya Roth.
Roth ebyiri-axis precision resin tank guteranya. Sisitemu yagenewe ibice bibiri byingenzi byibikoresho kandi ikajyanwa mumodoka yabugenewe.
Usibye iyi sisitemu yo kwimura mandel, Globe itanga kandi amashyiga abiri akiza. Nyuma yo gukiza no gukuramo mandrale, ibice byimurirwa mumashini ikata neza, hanyuma bigakurikirwa na sisitemu yo kugenzura imibare yo gutunganya imiyoboro ya tariyeri, hanyuma igasukura kandi igashyiraho ibiti bifashishije imashini. Ikigeragezo cya Torque, ubwishingizi bufite ireme hamwe no gukurikirana ibicuruzwa byarangiye mbere yo gupakira no kohereza kubakoresha-amaherezo.
Nk’uko ACPT ibivuga, ikintu cy'ingenzi muri ubwo buryo ni ubushobozi bwacyo bwo gukurikirana no kwandika amakuru nk'ubushyuhe bw'ikigo, urwego rw'ubushuhe, ubukana bwa fibre, umuvuduko wa fibre, n'ubushyuhe bwa resin kuri buri tsinda rihindagurika. Aya makuru abitswe kuri sisitemu yo kugenzura ubuziranenge bwibicuruzwa cyangwa gukurikirana ibicuruzwa, kandi yemerera abashoramari guhindura imiterere yumusaruro mugihe bibaye ngombwa.
Inzira yose yatunganijwe na Globe isobanurwa nk "igice-cyikora" kubera ko umuntu ukora umuntu aracyasabwa gukanda buto kugirango atangire inzira hanyuma akoreshe intoki mu gikono no mu ziko. Nk’uko ACPT ibivuga, Globe irateganya urwego rwo hejuru rwo kwikora kuri sisitemu mugihe kizaza.
Sisitemu ya Roth ikubiyemo spindle ebyiri n'imodoka eshatu zigenga zizunguruka. Buri trolley ihindagurika yagenewe gutanga mu buryo bwikora ibikoresho bitandukanye. Ibikoresho bigize ibikoresho bikoreshwa kuri spindles zombi icyarimwe.
Nyuma yumwaka wa mbere w’ibicuruzwa ku ruganda rushya, ACPT yatangaje ko ibikoresho byagaragaje neza ko bishobora kugera ku ntego z’umusaruro mu gihe bizigama imirimo n’ibikoresho ndetse no gutanga ibicuruzwa bihoraho. Isosiyete irizera gufatanya na Globe na Roth mu mishinga yo gutangiza ejo hazaza.
For more information, please contact ACPT President Ryan Clampitt (rclamptt@acpt.com), Roth Composite Machinery National Sales Manager Joseph Jansen (joej@roth-usa.com) or Advanced Composite Equipment Director Jim Martin at Globe Machine Manufacturing Co. (JimM@globemachine.com).
Nyuma yimyaka irenga 30 yiterambere, kwishyira hamwe bigiye gusohoza amasezerano yayo yo gukuraho ibifunga na autoclave, no kumenya umubiri uhuriweho.
Ubunini buringaniye hamwe nuburemere buke bwibisabwa bya bisi ya bisi yamashanyarazi byateje imbere iterambere rya TRB Lightweight Structures 'yihariye ya epoxy resin sisitemu hamwe numurongo wibyakozwe byikora.
Umupayiniya utunganya autoclave mugukoresha icyogajuru yashubije igisubizo cyujuje ibisabwa ariko gishimishije: Yego!
Igihe cyo kohereza: Kanama-07-2021