Uruganda rukora Californiya rukorera muri Californiya ACPT Inc. rwakoranye nuwashinzwe gutanga imashini kugirango ashyireho umurongo udasanzwe wo gukora igice cya mashini zifite imashini zikoresha imashini.#Iterambere #Iterambere
ACPT ya karubone fibre yibikoresho ikoreshwa muruganda rutandukanye.Inkomoko yifoto, amashusho yose: Imashini yububiko
Haraheze imyaka myinshi, uruganda rukora ibikoresho bigizwe na Advanced Composites Products & Technology Inc. ibice byimbere ninyuma sisitemu yo gutwara munsi yimodoka nyinshi.Nubwo mu mizo ya mbere ikoreshwa mu rwego rw’imodoka, ibi bice byinshi bikoreshwa cyane kandi mu nyanja, ubucuruzi, ingufu zumuyaga, kwirwanaho, ikirere hamwe ninganda zikoreshwa mu nganda.Mu myaka yashize, ACPT yagiye yiyongera kubikenerwa bya karuboni fibre yibikoresho.Mugihe icyifuzo cyakomeje kwiyongera, ACPT yamenye ko ari ngombwa gukora umubare munini wimodoka ifite imbaraga zo gukora cyane - amajana amwe buri cyumweru - byatumaga habaho udushya dushya mumashanyarazi kandi amaherezo, hashyizweho ibikoresho bishya.
Nk’uko ACPT ibivuga, impamvu yo kwiyongera kwingingo zikoreshwa ni uko shitingi ya fibre fibre ya karubone ifite ihuza ryihariye ryimikorere ugereranije nicyuma cyo gutwara ibyuma, nkubushobozi bwumuriro mwinshi, ubushobozi bwa RPM, kwizerwa neza, uburemere bworoshye, kandi Bikunda kubora muri fibre ya karubone itagira ingaruka mbi cyane no kugabanya urusaku, kunyeganyega no gukomera (NVH).
Byongeye kandi, ugereranije na shitingi gakondo yicyuma, haravugwa ko shitingi ya fibre fibre mumodoka namakamyo bishobora kongera imbaraga zamafarashi yibiziga byinyuma byimodoka hejuru ya 5%, cyane cyane bitewe nubwinshi bwizunguruka bwibikoresho byinshi.Ugereranije nicyuma, icyuma cyoroheje cya karuboni fibre irashobora gukurura ingaruka nyinshi kandi ikagira ubushobozi bwumuriro mwinshi, ushobora kohereza ingufu za moteri kumuziga utarinze amapine kunyerera cyangwa gutandukana numuhanda.
Haraheze imyaka myinshi, ACPT ikora karuboni fibre ikomatanya ibiyobora mumashanyarazi ya Californiya.Kugirango twaguke kugera kurwego rusabwa, birakenewe kongera igipimo cyibikoresho, kunoza ibikoresho byumusaruro, no koroshya kugenzura no kugenzura ubuziranenge uhindura inshingano kuva kubatekinisiye babantu mubikorwa byikora bishoboka.Kugirango ugere kuri izo ntego, ACPT yahisemo kubaka uruganda rwa kabiri rutunganya no kuruha ibikoresho byo murwego rwo hejuru.
ACPT ikorana nabakiriya mu nganda z’imodoka, izirwanaho, inyanja, n’inganda gukora ibishushanyo mbonera bakeneye.
ACPT yashinze iki kigo gishya cyo kubyaza umusaruro i Schofield, Wisconsin, muri Amerika kugirango hagabanuke ihagarikwa ry’umusaruro w’ibiti mu gihe cy’imyaka 1.5 yo gushushanya, kubaka, kugura, no gushyiraho inganda n’ibikoresho bishya, muri byo amezi 10 akaba yarahariwe Kubaka, gutanga no kwishyiriraho sisitemu yo guhinduranya ibyuma.
Buri ntambwe ya compteur yimikorere ya shaft itunganijwe ihita isuzumwa: guhinduranya filament, resin ibirimo no kugenzura ibishishwa, gukiza ifuru (harimo igihe nubushyuhe bwubushyuhe), kuvana ibice muri mandel, no gutunganya hagati yintambwe ya Mandrel.Ariko, kubera impamvu zingengo yimari hamwe na ACPT ikeneye sisitemu idahoraho, igendanwa kugirango yemere umubare muto wubushakashatsi bwa R&D nibiba ngombwa, yanze gukoresha sisitemu yo hejuru ya gantry yo hejuru.
Nyuma yo kuganira nabaguzi benshi, igisubizo cyanyuma cyari sisitemu yo kubyaza umusaruro ibice bibiri: ubwoko bwa 1, axis-axis-auto-filament reel hamwe na karita nyinshi zizunguruka ziva muri Roth Composite Machinery (Stephenburg, Ubudage) Sisitemu ya Winding;Byongeye kandi, ntabwo ari sisitemu ihamye, ahubwo ni sisitemu yo gukoresha igice cya kabiri cyikora cyakozwe na Globe Machine Manufacturing Co. (Tacoma, Washington, USA).
ACPT yavuze ko kimwe mu byiza byingenzi bisabwa muri sisitemu ya Roth filament ihinduranya ubushobozi bwayo bwerekanwe, bwashizweho kugirango ibizunguruka bibyare ibice icyarimwe.Ibi ni ngombwa cyane cyane bitewe nuko ACPT yihariye ya drake isaba ibintu byinshi bihinduka.Kugirango uhite ukata kandi intoki, gutema no guhuza fibre zitandukanye igihe cyose ibikoresho bihinduwe, imikorere ya Roth's Roving Cut na Attach (RCA) ituma imashini ihinduranya ihita ihindura ibikoresho binyuze mumagare menshi yo gukora.Roth resin kwiyuhagira hamwe na tekinoroji yo gushushanya fibre irashobora kandi kwemeza fibre itomoye kugirango igabanye igipimo cyinshi kitarenze urugero, bigatuma umuyaga ukora vuba kurusha umuyaga gakondo udatakaje resin nyinshi.Nyuma yo kuzunguruka birangiye, imashini izunguruka izahita ihagarika mandel hamwe nibice biva mumashini ihinduranya.
Sisitemu yo guhinduranya ubwayo yikora, ariko iracyasiga igice kinini cyo gutunganya no kugenda kwa mandel hagati ya buri ntambwe yo gukora, byakozwe mbere nintoki.Ibi bikubiyemo gutegura mandel yambaye ubusa no kuyihuza na mashini ihinduranya, kwimura mandel hamwe nibice byakomeretse ku ziko kugirango bikire, kwimura mandel hamwe nibice byakize, no kuvana ibice kuri mandel.Nkigisubizo, Globe Machine Manufacturing Co yateguye inzira irimo urukurikirane rwa trolleys yagenewe kwakira mandel iri kuri trolley.Sisitemu yo kuzunguruka mu gare ikoreshwa mugushira mandel kugirango ishobore kwimurwa no gusohoka mu muyaga no kuyikuramo, hanyuma igahora izunguruka mugihe ibice bitose hamwe na resin hanyuma bigakira mu ziko.
Amagare ya mandel yimurwa avuye kuri sitasiyo imwe yerekeza ku yindi, afashijwe nuburyo bubiri bwamaboko ya convoyeur yubutaka - imwe yashyizwe kuri coiler indi yashyizwe muri sisitemu yo gukuramo - hamwe na mandel Ikarita igenda muburyo buhujwe, kandi ifata ahasigaye umurongo kuri buri nzira.Igicuruzwa cyihariye kuri gare gihita gifunga kandi kirekura spindle, muguhuza na chuck yikora kuri mashini ya Roth.
Roth ebyiri-axis precision resin tank inteko.Sisitemu yagenewe ibice bibiri byingenzi byibikoresho kandi ikajyanwa mumodoka yabugenewe.
Usibye iyi sisitemu yo kwimura mandel, Globe nayo itanga amashyiga abiri yo gukiza.Nyuma yo gukiza no gukuramo mandrale, ibice byimurirwa mumashini itema uburebure, hanyuma bigakurikirwa na sisitemu yo kugenzura imibare yo gutunganya umuyoboro, hanyuma ugasukura no gukoresha ibifatika ukoresheje ibikoresho.Ikizamini cya Torque, ubwishingizi bufite ireme hamwe no gukurikirana ibicuruzwa byarangiye mbere yo gupakira no kohereza kubakoresha-amaherezo.
Nk’uko ACPT ibivuga, ikintu cyingenzi cyibikorwa ni ubushobozi bwayo bwo gukurikirana no kwandika amakuru nkubushyuhe bwikigo, urwego rwubushuhe, ubukana bwa fibre, umuvuduko wa fibre, nubushyuhe bwa resin kuri buri tsinda rihinduranya.Aya makuru abitswe kuri sisitemu yo kugenzura ubuziranenge bwibicuruzwa cyangwa gukurikirana ibicuruzwa, kandi yemerera abashoramari guhindura imiterere yumusaruro mugihe bibaye ngombwa.
Inzira yose yatunganijwe na Globe isobanurwa nk "igice-cyikora" kubera ko umuntu ukora umuntu aracyasabwa gukanda buto kugirango atangire inzira hanyuma akoreshe intoki igare mu ziko.Dukurikije ACPT, Globe irateganya urwego rwisumbuyeho rwo gukoresha sisitemu mugihe kizaza.
Sisitemu ya Roth ikubiyemo spindle ebyiri n'imodoka eshatu zigenga zizunguruka.Buri trolley ihindagurika yagenewe guhita itanga ibikoresho bitandukanye.Ibikoresho byose bikoreshwa bikoreshwa kuri spindles zombi icyarimwe.
Nyuma yumwaka wa mbere w’ibicuruzwa ku ruganda rushya, ACPT yatangaje ko ibikoresho byagaragaje neza ko bishobora kugera ku ntego zabyo mu gihe cyo kuzigama imirimo n’ibikoresho no gutanga ibicuruzwa byujuje ubuziranenge.Isosiyete irizera gufatanya na Globe na Roth mu mishinga yo gutangiza ejo hazaza.
For more information, please contact ACPT President Ryan Clampitt (rclamptt@acpt.com), Roth Composite Machinery National Sales Manager Joseph Jansen (joej@roth-usa.com) or Advanced Composite Equipment Director Jim Martin at Globe Machine Manufacturing Co. (JimM@globemachine.com).
Nyuma yimyaka irenga 30 yiterambere, kwishyira hamwe bigiye gusohoza amasezerano yayo yo gukuraho ibifunga na autoclave, no kumenya umubiri uhuriweho.
Ubunini buringaniye hamwe nuburemere buke bwibikoresho bya bisi ya bisi yamashanyarazi byateje imbere iterambere rya TRB Lightweight Structures 'yihariye ya epoxy resin sisitemu hamwe numurongo utanga umusaruro.
Umupayiniya utunganya autoclave mubikorwa byindege yashubije igisubizo cyujuje ibisabwa ariko gishimishije: Yego!
Igihe cyo kohereza: Kanama-07-2021